Center for Atomistic Fabrication Technology, Osaka University
Home Site Map Japanese
Message from the Program Leader
The 21st Century COE Program
Overview
Image
Research Promotion Personnel
Atomistic Fabrication Technology
What is Atomistic Fabrication Technology?
EEM
Plasma CVM
Atmospheric Pressure Plasma CVD
Electro-chemical processing using only ultrapure water
Ultra-precision Aspheric Surface Measurement
SREM/STM
Ultra-weak Light Scattering Surface Measurement
Ab initio (first principal) Molecular Dynamics Simulation
Research Presentation
Scientific Papers
International Conferences
Other
Information
Plasma CVM

Plasma CVM is an ultraprecision machining method using the chemical reaction between neutral radicals generated in the plasma and atoms on the work surface. The high-density plasma is generated under an extremely high-pressure atmosphere (1atm). The neutral radicals generated in the plasma react with surface atoms and transform them into volatile molecules. Then, atoms on the work surface are vaporized and removed. Not only does plasma CVM not disturb the atomic arrangements of the work surface, but it also combines extremely high machining efficiency and figuring performance equal to those of conventional mechanical machining. Consequently, plasma CVM is evaluated as a new high-efficiency, damage-free machining method, which may replace conventional mechanical machining.

In atmospheric-pressure plasma, the plasma is localized, since the mean free path of the gas molecule is small. To date, various types of machining equipment such as those for numerically controlled machining, cutting, and polishing have been developed.

The figure below shows an example of the machining of a plane mirror for synchrotron radiation. The left shows the shape before machining, and the right shows the shape after machining. Although the plane before machining is polished to the limit in conventional mechanical machining, the figure error of 158nm(p-v) remains in area of 320mm×40mm. Using numerically controlled plasma CVM, the figure error was corrected to 22.5nm.

クリックすると別ウインドウで拡大図が表示されます
 

In plasma CVM, numerically controlled machining is carried out by controlling the dwelling time of the plasma in each part of the work surface. Consequently, if precise measurement of the shape before machining is achieved, it is easily possible to produce an aspherical shape, which is difficult in mechanical machining. After sufficient figure accuracy is obtained by plasma CVM, by combining it with EEM, it is possible to produce a “perfect surface”, which is smooth on the atomic level with an extremely high figure accuracy.

 

クリックすると別ウインドウで拡大図が表示されます  
 
 
 
All Rights Reserved. Copyright (c) 2003 Osaka University.